Removal
CAUTION:
Precautions when installing or removing the engine
·Always apply chock blocks to the vehicle wheels.
·Select an engine hoist that is able to withstand the weight of the engine.
·Do not get under the engine while it is hoisted.
·Never put your hands where they can get easily caught.
1.Disconnect the battery cable negative terminal.
2.Drain the engine coolant.
3.Remove the cab.(Non-tilt cab model only) Refer to "FRAME AND CAB"Section 2.
4.Disconnect the B terminal from the starter motor.
5.Disconnect the engine ground cable from the frame.
6.Remove the front exhaust pipe and exhaust brake. Refer to "Exhaust Pipe"and "Exhaust Brake"in Section 6F,Engine Exhaust.
7.Remove the transmission.
Refer to "Manual Transmission"in Section 7B.
8.Disconnect the heater hose.
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9.Remove the air duct and PCV hose.
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10.Remove the air intake pipe and hoses.
·Remove the pipe the bracket.
·Remove the hose from the intercooler with the pipe attached.
·Remove the hose from the turbocharger with the pipe attached.
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Legend
1.Boost sensor connector
12.Remove the air intake pipe and hoses.
·Remove the pipe from the bracket.
·Remove the hose from the intercooler with the pipe attached.
·Remove the hose from the intake throttle valve
with the pipe attached.
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13.Disconnect the fuel hose.
·Disconnect the fuel inlet hose and fuel return hose from fuel supply pump.
14.Disconnect the ECM connector and clip.
15.Disconnect the vacuum hose from the vacuum pump.
16.Remove the radiator.
Refer to "Radiator"in Section 6B Engine Cooling.
17.Remove the power steering pump and bracket assembly.
a.Loosen the idler pulley lock nut.
b.Loosen the adjust bolt then remove the drive belt.
c.Remove the pipe bracket fixing bolt and clip.
d.Remove the power steering pump fixing bolts
pump to chassis frame side use the wire.
Legend
1.Bracket
2.Clip
3.Lock nut
18.Remove the support rubber. a.Right hand.
·Remove two fixing nuts at the cross member side.
b.Left hand
·Remove two fixing nuts at the cross member side.
19.Remove the engine assembly.
a.Lift engine carefully by using hoist.
b.Lift front part of engine higher than rear part of it.
c.Take out engine assembly taking care not to damage full pipes,brake pipes and so on.
·Install the power steering pump and pipe bracket then tighten bolts to the specifed torque.
Tightening torque
Pump bolts: 19 Nm(1.9 kg·m/14 Ib·ft)
Pipe bracket bolts: 19 Nm(1.9 kg-m/14 Ib-ft)
Clip bolt: 10 N·m(1.0 kg·m/87 Ib-in)
